Product Description:

Carbide roughing end mills are typically made from solid carbide, a hard and durable material that can withstand high cutting speeds and temperatures. To extend the tool life, a specialized coating is applied to the cutting edges. Common coatings include TiAlN (Titanium Aluminum Nitride) and TiCN (Titanium Carbonitride).

Carbide roughing end mills feature a specific geometry optimized for aggressive material removal. They typically have a coarse pitch and large helix angle to facilitate efficient chip evacuation. The number of flutes increases the tool's cutting edge density, enabling it to remove material more rapidly. However, more flutes can lead to a smaller chip load per tooth, so it's important to balance the number of flutes with the machine's capabilities.

The primary purpose of a carbide roughing end mill is to remove material quickly, leading to a high metal removal rate and a reduction in machining time. Thanks to their robust design, high cutting speeds, and aggressive chip evacuation, these tools are great for demanding machining applications.

Applications:

Material Compatibility

Die and mold making often involves working with a wide range of materials, including steels, aluminum, copper alloys, and various exotic materials. It's crucial to choose a carbide roughing end mill that is specifically designed for machining the materials commonly used in your die and mold making processes. Consider the tool's coating, geometry, and cutting parameters to ensure optimal performance and tool life for the materials you work with.

Tool Coating

The choice of tool coating can significantly impact the performance and tool life of a carbide roughing end mill. Different coatings, such as TiAlN, TiCN, and TiAIN, offer varying levels of hardness, heat resistance, and lubricity. Select a coating that is suitable for the materials being machined, as well as the cutting conditions and desired surface finish.

Geometry and Flute Count

The geometry and flute count of the carbide roughing end mill play a crucial role in efficient material removal and chip evacuation. Consider factors such as helix angle, rake angle, flute count, and chip breaker design. Optimal geometry and flute count will depend on the materials being machined, the machine's capabilities, and the desired balance between material removal rate and surface finish.

Rigidity and Stability

Die and mold making often involves machining complex and intricate shapes with tight tolerances. It's essential to select a carbide roughing end mill that offers rigidity and stability during machining operations. Look for tools with a solid and robust design that can withstand the cutting forces and vibrations encountered during roughing operations.

Cutting Parameters

Consider the recommended cutting parameters provided by the tool manufacturer. These parameters include spindle speed, feed rate, and depth of cut. Following the recommended cutting parameters will help achieve optimal tool life, surface finish, and material removal rates.

Tool Life and Cost

Balancing tool life and cost is crucial in die and mold making, as these are often high-precision and high-value components. Evaluate the expected tool life of different carbide roughing end mills and consider the overall cost-effectiveness. While longer tool life is desirable, it's essential to find a balance between tool performance, cost, and the specific requirements of your die and mold making processes.

Consult with Tooling Experts

It's highly recommended to consult with tooling experts, such as tool manufacturers or experienced machinists, who have expertise in die and mold making. They can provide valuable insights and recommendations based on their knowledge of specific tool designs, coatings, and materials.

Customization:

Supal is a leading manufacturer of high quality end mill tooling and precision cutting tools, including the Roughing End Mill. This product is ISO9001 certified and has a minimum order of 5 pieces.

The Roughing End Mill is made of TiAlN for improved wear resistance and longer cutting life. Its surface finish is Ra3.2, and its flute length is long. This product is suitable for roughing stainless steel.

The Roughing End Mill is offered with competitive pricing and is available in packages of 1 piece per tube. Delivery time is approximately 7-15 days, and payment terms are T/T. Supal can offer a supply ability of up to 1000000000 pieces per month.

Support and Services:

At XYZ Company, we are committed to providing customers with the highest quality products and services. Our team of experienced engineers and technicians is available to provide the technical support and service you need when it comes to Roughing End Mill. We are here to help you find the best solution for your needs.

We offer a range of services including installation, troubleshooting, maintenance, and repairs. Our technicians are knowledgeable about the latest technologies and can help you maximize the efficiency of your Roughing End Mill. If you have questions or concerns, we are here to answer them and provide the best possible solution.

We understand that it is important to have a reliable product and we are committed to providing the highest quality service. We are dedicated to making sure your Roughing End Mill is functioning correctly and efficiently. We strive to provide the best customer service and technical support available.

Packing and Shipping:

Roughing End Mill packaging and shipping:

• The product will be packed in carton boxes or pallets.
• The shipping method is based on customers' requirements.
• We have good relationships with several major carriers to ensure timely delivery worldwide.

FAQ: